How To Cut Hockey Stick Composite

Cutting a hockey stick composite can be a little tricky, but with the right tools and techniques, it can be done effectively. Here are five supporting facts to help you out:
1. Use a saw designed for cutting composite materials: Cutting a composite hockey stick requires a saw specifically designed for cutting through these materials. Regular saws may not be able to handle the job properly.

2. Measure and mark the desired length: Before cutting the stick, measure and mark the length you want to achieve. It’s essential to be precise in your measurements to avoid cutting too much or too little.

3. Tape the area where you’ll make the cut: Apply a few layers of adhesive tape around the area where you plan to cut. This will help minimize the risk of the stick splintering or cracking during the cutting process.

4. Use a slow and steady cutting motion: When cutting the composite stick, make sure to use a slow and steady cutting motion. Applying too much force or speed can lead to rough edges and potential damage to the stick.

5. Sand down the cut edges: Once the cut has been made, use sandpaper to smooth down the edges. This will help give the stick a finished appearance and ensure that there are no sharp or jagged edges that could cause injury during play.


1. Can I use a regular handsaw to cut a composite hockey stick?
No, it is not recommended to use a regular handsaw. Composite materials require a saw specifically designed to cut through them without causing damage.

2. How should I measure and mark the desired length on the stick?
Use a measuring tape to measure the length you want to achieve. Then, use a marker or a piece of tape to clearly mark the spot where the cut should be made.

3. Is it necessary to tape the area before cutting?
Yes, taping the area where the cut will be made is advisable. The tape helps prevent the composite material from splintering or cracking during the cutting process.

4. What type of sandpaper should I use to smooth down the cut edges?
It’s recommended to use fine-grit sandpaper (around 220 or higher) to sand down the cut edges. This will ensure a smooth finish without damaging the composite material.

5. Can I use an electric saw to cut a composite hockey stick?
It’s generally not recommended to use an electric saw unless you have experience using one. The speed and power of electric saws can increase the risk of damaging the stick if not used properly.

6. How can I prevent the stick from moving while cutting?
To prevent the stick from moving, you can clamp it securely to a workbench or use a vice grip to hold it in place. This will help ensure a straight and accurate cut.

7. Are there any safety precautions I should take while cutting a composite hockey stick?
Yes, safety should always be a priority. Make sure to wear safety goggles to protect your eyes from any debris or splintering. It’s also a good idea to wear gloves to protect your hands during the cutting and sanding processes.

BOTTOM LINE: Cutting a composite hockey stick requires the right tools and a careful approach. By using a saw specifically designed for cutting composite materials, taking accurate measurements, taping the area, and using a slow cutting motion, you can achieve a clean cut. Afterward, sand down the edges for a finished look and ensure there are no sharp edges. Remember to prioritize safety by wearing goggles and gloves during the process.